Discover
Stop guessing, start improving
The Analyst automatically surfaces the most impactful opportunities for improvement, so process engineers can focus on what really matters. It feeds actionable insights into autonomous workflows and offers real-time monitoring, value stream mapping, material flow, and root cause analysis — powered by strong Causal AI and process mining capabilities.
Agentic Workflows
Prompt an agent to summarize the most pressing production issues across factories.
Actionable Insights
No more data wrangling. Get automatic for your specific production context, and drill down as far as you need.
Tailored to Manufacturing
Don’t settle for general purpose or off-the-shelf. Get analytical capabilities that are built for manufacturing and consistently outperform benchmarks.
CAPABILITIES
Know what’s wrong. Fix what matters.
Root Cause Analysis
The Analyst module goes far beyond surface-level correlations thanks to our proprietary Causal AI models. Our models mimics the true cause-and-effect relations in your manufacturing process. By automatically analyzing inputs such as machine setpoints, sensor data, and material characteristics, the Analyst reveals how these inputs impact operational outcomes such as yield, scrap rates, or physical product properties. This enables process engineers to focus on the parameters that truly matter, and accelerates root cause identification from weeks to minutes.
- Move beyond correlation and identify the true root causes of production losses.
- Access results on a simple and actionable causal graph.
- Optimize production KPIs by adjusting process parameters based on clear proposals.
Intelligent Centerlining
The Analyst module provides autonomous workflows for intelligent centerlining of production lines. It helps manufacturers reduce process variation by identifying the optimal parameter settings. Based on real-time context, the system recommends optimal setpoints to keep processes stable and reduce the need for manual intervention.
- Automatically find optimal setpoints for stable, low-variation production.
- Access insights via an intuitive and actionable causal graph.
- Reliably and repeatedly meet target specifications.
Digital Design of Experiments
The Analyst module supports virtual experimentation to accelerate process improvement. Its simulation capabilities allow teams to test what-if scenarios before implementing changes on the line. By reducing the need for real-world trials, it helps identify effective parameter settings faster and with less disruption to production.
- Increase confidence in your analysis results through virtual design of experiments.
- Estimate the effect of improvement actions with what-if simulations.
- Cut down on real-world experiments.
Agentic Process Insights
The Analyst module includes an AI agent that continuously scans production data to surface what truly matters. It flags anomalies, highlights emerging issues, and suggests next steps — so process engineers can focus their attention where it’s needed most. Instead of digging through data, your team gets clear, actionable insights across all lines.
- Accelerate your experts’ problem solving routines.
- Reduce cognitive load for experts by filtering out the noise.
- Proactively receive process improvement proposals.
Material Flow Analysis
The Analyst module extracts and visualizes the flow of materials through your production using process mining on event log data. This gives your experts and operators a comprehensive view of work-in-progress and production throughput. It offers an evolving view of your production processes by tracing each part’s journey through your factory.
- Dynamically visualize your material flow over time.
- Proactively detect and address emerging bottlenecks.
- Pinpoint unintended loops and rework.
Value Stream Mapping
The Analyst module enhances value stream analysis by extracting routing and timing insights directly from production event data. It identifies where value is created, where delays occur, and where machines or units are idling. Interactive visualizations allow experts and operators to explore the flow at any level of detail and track how it evolves over time, going beyond the static snapshots of traditional value stream mapping.
- Highlight excess inventory and pinpoint sources of delays.
- Understand resource utilization and shifting bottlenecks.
- Keep a big-picture overview while diving into details where it matters.
Custom Data Analysis
The Analyst module offers a powerful scripting environment with direct access to cleaned and contextualized production data. Built on the familiar Jupyter platform, it enables experts to run custom analyses and create tailored visualizations. It eliminates the need to jump between fragmented files and lets your team focus on high-impact work in one place.
- Build on top of clean and contextualized data.
- Freely explore and analyze data on EthonAI’s platform.
- Collaborate in the cloud without the need of emailing files.