Produce more with less
Ethon’s AI Platform understands how your production processes behave in real-time, surfacing deviations and explaining what drives variation. It guides teams to optimize cost, quality, and speed while keeping operations under control across factories.
Same process, different outcomes.
No one knows why.
Factories run the same products with different outcomes. Output and yield swing for reasons teams can’t clearly explain. Fixes that work in one site don’t reliably transfer to the next.
Teams are forced to piece together the truth across Historians, SCADA, MES, spreadsheets, and experience. What’s missing is clear visibility into cause and effect at the process level.
When conditions change and no system explains why, teams react late and enterprises pay for it – in scrap, rework, downtime, and missed targets.
The leading platform to
improve yield
cut rework
centerline processes
accelerate line ramp-ups
prevent downtime
reduce scrap
optimize throughput
The world’s top manufacturers use Ethon to understand, improve, and control their production processes.
Ethon connects production data from every source and learns how processes behave in real-time, including the sources of variation that cause outcomes to drift from run to run, line to line, and factory to factory.
Most tools show what changed. Ethon explains why it changed and what to do next. Using agentic workflows with causal reasoning, Ethon identifies which combinations of process settings, materials, equipment, and environmental conditions are driving productivity loss and which changes will stabilize outcomes.
What works on one line can be reused on another and adapted to local context, allowing gains to scale without forcing plants to be identical.
Leading manufacturers use Ethon to achieve
Explore our workflows that turn disparate production data into a system of action
Move fast when things break
Uncover the root causes of production issues in minutes, not days. When something goes wrong, Ethon instantly runs a root cause analysis across all process data and surfaces the parameters driving the issue.
Identify and eliminate hidden waste
Deliver step-change productivity across your lines. Ethon continuously scans all process data, spots hidden inefficiencies, and recommends the optimal parameter setpoints to optimize quality and throughput.
Keep production stable as conditions change
Close the loop on process control. Ethon monitors every critical parameter in real time, automatically adjusts setpoints when processes drift, and keeps lines running at peak performance.
Measure quality objectively
Collect in-line quality measurements with the industry’s most scalable computer vision software, compatible with any industrial camera. Ethon detects and counts defects, connects them to process data, and reveals the factors that drive product quality.
Predict downtime and quality losses
Stay ahead of process deviations and equipment failures with real-time awareness. Ethon continuously monitors live production data, flags anomalies, and prescribes the right actions to prevent downtime and quality losses before they happen.
Trace every product and batch
Reconstruct the true flow of every part and batch across production. Ethon assigns data to each unit, traces it through every process step, and reveals deviations, rework loops, and bottlenecks from real production behavior.
Proof over promise. See what we’ve delivered.
Establishing a global standard for optimizing and controlling chocolate production lines. Saved millions of chocolate truffles through data-driven setpoint recommendations.
Powering visual inspection workflows across 20 factories. Delivered $10M+ in savings by replacing legacy quality systems and supporting a zero customer-complaint target.
Stabilizing processed food production with data-driven centerlining and setpoint recommendations. Delivered ~$100k in cost savings per line per year by reducing material usage.
Enabling cross-factory root cause analysis. Awarded with the 2024 Open Bosch Award for significant reductions in CO₂ emissions, scrap, and rework.
Identified critical quality drivers across 3,000+ transistor manufacturing process parameters, resulting in a 51% scrap reduction. Delivered $1M+ in increased sales.
Supporting complex assembly operations amid labor shortages. Enabling (junior) engineers to deliver reliable root cause analysis across hundreds of process parameters.
Increasing first-time-right in chemical production through data-driven centerlining. Reduced manual batch rework by 72%, lowering unit costs and improving productivity.
